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SPYDR Automation works closely with academic institutions to accelerate and deliver cutting edge technologies to the oil and gas industry by identifying mature ideas, facilitating field validation and developing commercial grade solutions.
Published September 7, 2020
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Updated May 31, 2023
Oil & Gas
Drilling
Product Overview
Overview
Product 1:
- Automated Mud Skid: Modular technology for continuous, automated mud checking, eliminating infrequent, manual checks by a mud engineer
Product 2:
- Soft Sensor: Self tuning “soft” sensor to predict drill string friction and downhole toolface
Product 3:
- High-End Modeling & Control Software: Software in support of products 1 and 2
Business Model
Rent unit per day rate
Technology Innovations
- New non-API mud test methods to allow real-time and automated measurement, licensed exclusively by SPYDR from the University of Texas at Austin
- Successful field trials (oil-based and water-based muds) concluded with major independent operator (Pioneer Natural Resources) in the Permian
- New Mud Skid designs developed with reduced footprint and modular character, such that new measurement techniques can be easily added (upgrading older designs)
- Operating costs lower than industry competitors (Halliburton, Schlumberger), suitable for low-cost land operations
- New drill string and toolface modeling and control capability, licensed exclusively by SPYDR
- Field deployment of soft sensor technology ongoing with Precision Drilling in Canada
- Instance of soft sensor coded into NOVOSTM control system by NOV
Modeling and software capabilities:
- Stand-alone hydraulics modeling capability (SPYDR Hydraulics), with extended modeling features not offered by industry software (e.g. Halliburton’s Welplan)
- Real-time hydraulics modeling capability (SPYDR RT Hydraulics), offering the ability to simulate ECD during all well operations, providing a very low cost PWD alternative
- State-of-the-art multiphase flow modeling capability for kick and kick control simulations, offering functionalities not offered by industry software (E.g. Schlumberger’s Drillbench)
- MPD control system, with ability to update hydraulics module using real-time mud rheology parameters coming off the Automated Mud Skid
- WITSML and OPC interfaces to data-aggregators (e.g. Pason, MDTotco)
Applications
Product 1:
- Optimize mud chemical usage, e.g. unnecessary dilution and over treatment of the mud
- Reduce invisible lost operational time, e.g. ROP reduction from solids-laden muds
- Reduce non-productive time, e.g. well control and lost circulation events from poor mud weight control
- Optimum Managed Pressure Drilling (MPD) control in the field through real-time mud rheology updates
Product 2
- High-fidelity simulation of drill string behavior, eliminating the need for friction tests
- Eliminating harmful “stick-slip” torsional vibrations using feed forward control
- Allowing closed-loop directional toolface control for automated directional drilling
Product 3
- “Poor-Boy” real-time ECD estimation and control for low-cost land wells, “virtual PWD”