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WellWorx Energy

WellWorx is a production service company & equipment provider for solids management, fluid handling and downhole gas management.

Published September 14, 2020 • Updated January 24, 2023
Oil & Gas
Production
Insights
Details
Materials

Product Overview

Overview

WellWorx Energy is a technology-focused service provider headquartered in the Permian Basin. They specialize in optimizing wells through delivering products for gas interference, solids production, surface control as well as best practices training.

The leading products include a gas and solids separators for which they have deployed 40,000 units of. The company holds several patents in the space (25 to be exact) and have recently been focused on expanding Automation product offerings through GreenShot, a product they have been trialing for about 4 years with 20 active units.

Product Description:

  • The Super Max Production System is a packer-style separator system that offers the largest separation area on the market and utilizes a dual HNBR cup-style packer.
  • The Helix Sand ByPass is a downhole solids separation tool for ESP and Rod Lift.
  • The Dominator is an oversized gas and solids separator for low-to-mid-range wells that does not require a packer.
  • The Halo is a gas and solids separator for low-to-mid-range wells that does not require a packer.
  • The ESP Gas ByPass is a gas separator system that utilizes a pump intake landed at 45 degrees, tailpipe and a isolated gas bypass port below the dual cup packer that allows gas trapped below the packer to travel passed the pump intake of the ESP system and discharge back into casing 50+ feet above the ESP.
  • The Silver Bullet is a gas separator system that utilizes a pump intake landed at 45 degrees, tailpipe and a isolated gas bypass port below the dual cup packer that allows gas trapped below the packer to travel passed the pump intake of the ESP system and discharge back into casing 50+ feet above the ESP.
  • The Chemical Bypass system is a customized packer mandrel or packer couplings that allows surface chemical treatments via cap string to be discharged below the packer on rod pump, ESP and Gas Lift Wells.
  • Greenshot is a permanent and automated fluid level system providing 10 fluid levels and 144 pressure build ups per day on rod pumped and ESP wells.
  • The Ken Well Manager is an improved POC and integrated VFD package for rod pumped wells and provides access to a cloud based optimization platform. (50k load cell kits equipped with (3) chrome washers and and a 2 year lightning protection warranty; Coiled Load Cell Cables)
Business Model

Quantity based pricing model directly to the operator or through a distributor. Biggest distributors include Liberty Lift and Endurance Lift Solutions.

Technology Innovations

WellWorx Energy has made it a focus to deliver high quality products so much that they've invested in 6 CNC Shops in the Midland area. They hold 25 patents, 14 of those belong to the gas and solids separation part of the business. There are also particularly innovative features highlighted below:

  • GreenShot is a "green" solution for permanent & automated fluid level system without high-pressure nitrogen or CO2.

  • GreenShot can be programmed to automatically run sonic fluid level monitoring.

  • The patented Helix technology moves sand discharge away from the pump suction.

  • The Super Max has a patent on the dual purpose shroud to protect the tools intake from any gas that manages to leak by the packer cups and also serves as a cup to capture fluid falling downwards through the annulus.

Applications

WellWorx tools/solutions include: well monitoring services, automated fluid level systems, gas and solids separators installed below the pump in ESP and rod pump applications, custom and on-site training services, as well as various automation solutions for rod pumped wells.

  • Improved Downhole gas and solids separation
  • Fluid handling
  • Well optimization
  • Rod Lift optimization
  • ESP optimization
  • Automated Fluid Level Systems
  • POC and Integrated VFD Systems and services
  • Rod Pump Training
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