SoluForce is the originator and technological leader of high pressure Flexible Composite Pipe (FCP or RTP) systems. Their solutions are used for various applications and can be completely non-metallic.

HYDROGEN

• Hydrogen Tight (H2T) : Reinforced with synthetic fiber, SoluForce H2T has a certified MOP of 42 bar/609 psi for hydrogen applications. Being fully metal-free, it i ideal for even the toughest applications and can be installed anywhere. It is proven permeation tight.
• Fittings : For hydrogen applications, the electrofusion fittings are the system of choice. This system is completely non-metallic or uses non-metallic inserts where required. The hydrogen never comes into contact with the metal parts, thereby eliminating hydrogen embrittlement and the risks associated with it.

MINING

• Light (L450/L540) : Reinforced with synthetic fiber, SoluForce Light has a LCLRCRT ranging from 36 bar/522psi up to 45 bar/653psi. (Medium pressure applications)
• Classic (M480/M570 ST/GT) : Reinforced with synthetic fiber, SoluForce Classic has a LCLRCRT ranging from 90bar/1305psi up to 113 bar/1639 psi. It is also non permeable.
• Heavy (H415/H515 ST/GT/HT) : Reinforced with high-strength steel wire, SoluForce Heavy has a Pburst min ranging from 243 bar/3524 psi up to 450 bar/6527 psi. The GT (gas tight) version has the added benefit of being non-permeable, and the HT (High temperature) version can transport fluids at temperatures of up to 105 deg. Celcius.
• Fittings: With the electrofusion and single swage fitting solutions, the fluid never come into contact with the metal parts of the fitting system. For higher pressures or extreme mining operations, the heavy duty double swaged fitting system in combination with SoluForce Heavy is the system of choice. This system is optimized for high axial loads and dynamic operations. Any flange type is possible, connected to the fitting using Grayloc or weld stub.

HYDROCARBONS

• Light (L450/L540) : Reinforced with synthetic fiber, SoluForce Light has a LCLRCRT ranging from 36 bar/522psi up to 45 bar/653psi. (Medium pressure applications)
• Classic (M480/M570 ST/GT) : Reinforced with synthetic fiber, SoluForce Classic has a LCLRCRT ranging from 90bar/1305psi up to 113 bar/1639 psi. It is also non permeable.
• Heavy (H415/H515 ST/GT/HT) : Reinforced with high-strength steel wire, SoluForce Heavy has a Pburst min ranging from 243 bar/3524 psi up to 450 bar/6527 psi. The GT (gas tight) version has the added benefit of being non-permeable, and the HT (High temperature) version can transport fluids at temperatures of up to 105 deg. Celcius.
• Fittings: With the electrofusion and single swage fitting solutions, the fluids or gasses never come into contact with the metal parts of the fitting system. This results in a completely corrosion and scaling free system.

For pressures higher than 150 bar/ 2175 psi, the double swage fitting is the system of choice.

All fittings can be disconnected easily to allow for easy relocation of the pipeline.

WATER

• Light (L450/L540) : Reinforced with synthetic fiber, SoluForce Light has a LCLRCRT ranging from 36 bar/522psi up to 45 bar/653psi. (Medium pressure applications)
• Classic (M480/M570 ST/GT) : Reinforced with synthetic fiber, SoluForce Classic has a LCLRCRT ranging from 90bar/1305psi up to 113 bar/1639 psi. It is also non permeable.
• Heavy (H415/H515 ST/GT/HT) : Reinforced with high-strength steel wire, SoluForce Heavy has a Pburst min ranging from 243 bar/3524 psi up to 450 bar/6527 psi. The GT (gas tight) version has the added benefit of being non-permeable, and the HT (High temperature) version can transport fluids at temperatures of up to 105 deg. Celcius.
• Fittings: With the electrofusion and single swage fitting solutions, the fluids or gasses never come into contact with the metal parts of the fitting system. This results in a completely corrosion and scaling free system.

OFFSHORE

• Light (L450/L540) : Reinforced with synthetic fiber, SoluForce Light has a LCLRCRT ranging from 36 bar/522psi up to 45 bar/653psi. (Medium pressure applications)
• Classic (M480/M570 ST/GT) : Reinforced with synthetic fiber, SoluForce Classic has a LCLRCRT ranging from 90bar/1305psi up to 113 bar/1639 psi. It is also non permeable.
• Heavy (H415/H515 ST/GT/HT) : Reinforced with high-strength steel wire, SoluForce Heavy has a Pburst min ranging from 243 bar/3524 psi up to 450 bar/6527 psi. The GT (gas tight) version has the added benefit of being non-permeable, and the HT (High temperature) version can transport fluids at temperatures of up to 105 deg. Celsius.
• Fittings: With the electrofusion and single swage fitting solutions, the fluids or gases never come into contact with the metal parts of the fitting system. This results in a completely corrosion and scaling free system.

Customers can opt for a pipe-and-fittings only solution, or Soluforce can supply a range of services and support. These include:

• Computer-controlled electrofusion installation machines for rent or purchase
• Training and education of international and local workforces
• Project management assistance
• Procurement

RTPs were initially developed in the early 1990s in response to growing demand for non-corrosive conduits. They were used to replace medium pressure steel pipes for application in the onshore oil and gas industry, particularly in the Middle East. The first pipes were reinforced with synthetic fibers.

Because of its expertise in pipe production, Pipelife Nederland B.V. was involved in the Joint Industry Project to develop Long Length Reinforced Thermoplastic Pipes (LLRTP) in 1998. The resulting pipe system is now marketed under the name SoluForce.

A FCP is generally composed of several layers. For example, SoluForce pipes are built out of three layers: a liner pipe made from HDPE (High-density Polyethylene), a reinforcement layer and a HDPE outer cover layer. SoluForce Gas Tight features an additional aluminum layer to prevent permeation of light components.

Compared to other RTP suppliers, the SoluForce FCP system has the additional benefit of being completely bonded. This means that all the layers are bonded together to form one strong unit, instead of all layers being loosely stacked on top of each other. It can even be included with a non-metallic (i.e. non corrosive) fitting system. This enables the SoluForce system to have unique features versus conventional steel or carbon steel pipe lines and other FCP versions in the area of reliability, corrosion resistance, flexibility, installation speed and re-usability.

The SoluForce FCP system meets and is certified against international standards for water, hydrocarbon and gas transportation. The SoluForce pipe system has design pressures of up to 450 bar/ 6527 psi, and can be used for both onshore and offshore applications.

Although the SoluForce FCP was originally developed for the oil and gas industry, they are also used for: domestic gas, domestic water, mining, CO2 and hydrogen applications.

The Soluforce system is used in all kinds of environments, from the extremely high temperatures and UV radiation of the Kuwaiti desert, to near 100% humidity of the Indonesian Jungle, to the west coast of Africa under 80 meters of water.

HYDROGEN

Because the SoluForce system can be completely non-metallic, including the fitting system, they are scaling- and corrosion free. Moreover, they do not suffer from hydrogen embrittlement which significantly reduces all associated risks. All SoluForce pipe systems have a smooth bore, which ensures a much lower flow-resistance and improved flow capacity. A SoluForce pipeline can transport up to 150MW of equivalent power in hydrogen. Their resistance to third party interference, earthquakes and landslides has been extensively proven and verified.

SoluForce has developed a spoolable Reinforced Thermoplastic industrial Piping system (RTP, also known as Flexible Composite Pipe, FCP) for hydrogen applications. From their various pipe types, they especially developed and tested the H2T Hydrogen Tight for hydrogen transportation. The SoluForce FCP has been certified for hydrogen applications up to 42 bar of operating pressure.

All SoluForce solutions comply with international standards (including API and ISO).

MINING

The Soluforce system is suitable for transporting ore, minerals, water, slurry, chemicals and other fluids in mining environments.

Large sums of money are invested each year in the maintenance and replacement of damaged pipelines. In general, the lifetime of conventional (steel) pipes are relatively short due to abrasion and corrosion, and often cannot cope with the challenging environment in which they are installed.

With a strong focus on reliability and sustainability, all SoluForce pipeline components can resist extreme loads and adhere to ridged safety standards typically found in mining operations. The SoluForce system is designed for static and dynamic operations and does not suffer from corrosion, resulting in an extremely reliable and safe solution.

Due to the flexibility of the SoluForce pipe, the entire system can easily cope with the drastic environmental and climatic challenges and changes typically found in mining applications.

The SoluForce system is engineered to resist abrasion from solids as well as corrosion from fluids that are transported in mining applications. This means that the SoluForce system lasts much longer than alternatives. In fact, when operating within the specs of the pipe, maintenance work is not needed during the life time of the pipe (which can be up to 50 years), preventing down time and saving considerable time and investment.

HYDROCARBONS

Soluforce hydrocarbon pipes and pipes for high-pressure water injection lines feature polyethylene liners and non-metallic fittings. These ensure the durability of the complete system. The SoluForce Heavy HT (High Temperature) has design temperatures of up to 105°C/ 225ºF. SoluForce GT (Gas Tight) pipes have been specially developed for high-pressure gas applications and completely eliminate gas permeation such as H2S and BTX.

All SoluForce flexible composite pipeline systems use metal-free fittings, couplings and connectors. Their pipeline systems are therefore resistant to all chemicals involved in oil and gas production and extreme sour environments, including:

• H2S
• CO2
• Strong inorganic acids like HCl and H2SO4
• Strong alkaline materials, including NaOH, KOH and NH2 solutions
• Anti-corrosion additives
• Mineral salts

Typical applications include: Oil and gas flow lines, oil and gas gathering lines, gas pipelines, gas condensate, multi-phase pipelines, and high pressure water injection pipelines.

WATER

Typical water management applications of the SoluForce system include:

• High-pressure water injection pipelines
• Water transport solutions
• Effluent water disposal
• Water distribution lines
• Temporary surface lines

OFFSHORE

SoluForce pipeline systems are marketed for connecting low-viability wells to nearby platforms, so eliminating the need for a new drilling platform. They claim to be quicker, easier and cheaper to deploy with no welding required, no need for hot permits and no need for specialist pipe-laying barges.

SoluForce pipeline systems are completely corrosion resistant – even in extreme sour service. Their pipes have a smooth bore, which ensures a much lower flow-resistance and improved flow capacity. SoluForce pipes can be used unfilled at a maximum depth of 80 metres/260 feet. Fill them, and they can be used in much deeper water. SoluForce pipelines have been used as a temporary test line at a water depth of 1000 metres/3280 feet.